A gear train is two or more gear working together by meshing their
teeth and turning each other in a system to generate power and speed. It
reduces speed and increases torque. To create large gear ratio, gears
are connected together to form gear trains. They often consist of
multiple gears in the train. The smaller gears are one-fifth of the size
of the larger gear. Electric motors are used with the gear systems to
reduce the speed and increase the torque. Electric motor is connected to
the driving end of each train and is mounted on the test platform. The
output end output end of the gear train is connected to a large magnetic
particle brake that is used to measure the output torque. Types of Gear Trains
- Simple Gear Train - The most common of the gear train is
the gear pair connecting parallel shafts. The teeth of this type can
be spur, helical or herringbone. The angular velocity is simply the
reverse of the tooth ratio. The main limitation of a simple gear
train is that the maximum speed change ratio is 10:1. For larger
ratio, large size of gear trains are required. The sprockets and
chain in the bicycle is an example of simple gear train. When the
paddle is pushed, the front gear is turned and that meshes with the
links in the chain. The chain moves and meshes with the links in the
rear gear that is attached to the rear wheel. This enables the
bicycle to move.
- Compound Gear Train - For large velocities, compound
arrangement is preferred. Two keys are keyed to a single shaft. A
double reduction train can be arranged to have its input and output
shafts in a line, by choosing equal center distance for gears and
pinions.
- Epicyclic Gear Train - It is the system of epicyclic
gears in which at least one wheel axis itself revolves around
another fixed axis.
- Planetary Gear Train - It is made of few components, a
small gear at the center called the sun, several medium sized gears
called the planets and a large external gear called the ring gear.
The planet gear rolls and revolves about the sun gear and the ring
gear rolls on the planet gear. Planetary gear trains have several
advantages. They have higher gear ratios. They are popular for
automatic transmissions in automobiles. They are also used in
bicycles for controlling power of pedaling automatically or
manually. They are also used for power train between internal
combustion engine and an electric motor.
Gear trains are used in representing the phases of moon on a watch or clock dial. It is also used for driving a conventional two-disk lunar phase display off the day-of-the-week shaft of the calendar.